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Switching time PCB circuit board assembly and special performance
1141 1 Jan 09.2014, 11:36:00

Assembly of electronic products because of the large number of components , as well as a wide variety of electronic product life cycle is short and so on , to the production operation scheduling an enormous challenge and variety, low-volume , variable -volume electronics manufacturing has become a mainstream mode of production . In this mode , the switching time between the many varieties occupy an increasingly large proportion of the entire assembly time .

By the high-speed placement machine and multifunction placement machine components. In fact , the entire PCB assembly line also includes sending plate machine, screen printing , dispensing , reflow and curing oven, closing panels and other equipment , these devices are connected in series consisting of PCB assembly lines , but these ancillary equipment and does not constitute the entire pipeline bottleneck process , and thus omitted in modeling . Each placement machine can hold 20 bits for the chute , chute for each element occupies a position on the placement machine . Generally the number of component types , single species PCB need not exceed the capacity of the feeder , but the total number of components required for many kinds of varieties of PCB often exceeds the capacity feeder .

Varieties element during mounting PCB need to be placed on the feed trough , and applying device taken from the feed tank after removing the components mounted on the PCB to the specified position . According to the survey data for the empirical study , the average speed placement machine mount a time element is 0.06s, the average switching time of a feed trough for 180s. Multifunction placement machine has two tables , but only one work table , another table is only used to place large or shaped elements, each table accommodates 10 for trough, the average placement of a component requires 0.18s the average switching time a feeder for 220s. When PCB switch between different varieties , SMT switch requires some preparation time , usually switching element for a time of about six times the trough , ie 1200s. Thus, the switching time plays a decisive role in the electronics assembly process.

In many varieties of small batch environment , usually the first group of the PCB , the PCB with similar characteristics are grouped together , so that in the same group , different varieties of PCB assembly between the need to replace the feeder does not need switching time ; but between the two feeders PCB needs to be replaced , you need to consider switching time between them. Whereby the PCB production scheduling problem is divided into two levels: the first level scheduling problem called " board-level " scheduling problem , namely to determine the order of the PCB production within a group between ; said second level of scheduling problems the " group level " scheduling problem , namely to determine the production sequence PCB organizations.

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Dec 02.2024, 11:23:14

The insights on switching time in PCB circuit board assembly are quite enlightening, particularly for optimizing performance. Companies like pcbway, AnyPCBA, and jdbpcb provide excellent options for tailored assembly solutions, ensuring that engineers can choose what best fits their projects.

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